Unlike many other machine shops, we have in-house rewinding capabilities for all types of industrial motors, including AC, DC, servo, and spindle motors. We can handle various rewinding techniques, such as random, concentric, lap, form coil, and armature rewinds. Our meticulous process includes preserving the structural integrity of the windings, accurate measurements, burning out coils using a controlled furnace, and the use of VFD-rated magnet wire for new coils.

For rotating apparatus like rotors or DC armatures, dynamic balancing is crucial to ensure optimal performance and prevent failures due to vibration and instability. Unlike static balancing, which ensures stability at rest, dynamic balancing involves identifying and correcting imbalances during rotation. Our expert technicians use vibration-sensing equipment and dial calipers to detect vibrations and perform balancing at NEMA or mil-spec certifications.

Motor failures often involve worn or damaged bearings. Our repair process includes changing the bearings in every repair we perform. Common causes of bearing failure include corrosion, fatigue, fretting, improper mounting, inadequate lubrication, pitting, and scoring. Worn bearings can lead to issues such as overheating, high-frequency noise, motor damage, and even catastrophic failure.

Omega Industrial Repair Inc takes pride in our in-house machine work, providing a full complement of repair capabilities. With centralized in-house processes, we offer improved accountability, reduced likelihood of errors, speedy turnaround, and waste minimization. Our service center is equipped with lathes, end mills, punch press, vertical press, 30-ton bearing puller, vertical cutoff saw, dry abrasive blasters, coil-winding machine, lathe-type undercutter, and TIG, MIG, and stick welders.

Dynamometer testing is the most reliable way to test a rebuilt electric motor under a full load. Our dyno tests measure horsepower, torque, and speed, providing a realistic picture of the motor’s true operational performance. This ensures that your motor is running at its top available operational efficiency, and the detailed test reports help identify trends and predict future repair needs.

We understand the importance of proper cleaning and painting in maintaining industrial motors. Our cleaning process helps address dirt and debris issues before they become more serious problems. When it comes to painting, we use high-quality, motor-specific paints that offer weather resistance, corrosion resistance, reduced repair frequency, and extended motor lifespan. Choosing the right paint is essential for protecting motors used in harsh, heavy-duty industrial environments.

At Omega Industrial Repair Inc, we are committed to providing top-notch industrial electric motor repair services. Trust us to keep your motors performing at their best and to minimize downtime in your operations. Request a quote today to experience the benefits of our expertise and reliable repair processes.